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Aluminum is one of the most used metals in today’s society – Aluminium Entrance Doors in List   it can be found across a number of industries, such as construction and commercial, and in a number of applications, such as beverage cans and appliances. When choosing a manufacturer of aluminium extrusion for supplying the metal that you use in your workplace, however, it is important that you carefully consider which one will be best for your needs.

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The manufacturer will begin by removing the aluminium from deep within the earth’s crust (either as bauxite ore or feldspar). Often, the Bayer’s method, Wohler’s method or Hall Heroult method is chosen to remove the metal in its molten form. It is then hardened and moulded into whatever shape the manufacturer desires. When the aluminium is extracted from the earth in its solid form, External Aluminium Sliding Doors it will be passed through a number of mechanical processes that are designed to give the metal its desired shape. These processes include: rolling, drawing, forging, spinning, piercing and extrusion.

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Regardless of whether aluminium has been found in its molten or solid form, the manufacturer will then pass it through either a hot working or cold working process to prepare it for their customers. When using the hot working process (the most popular of the two), a billet will be heated to a temperature of over 79 degrees Celsius, which will allow the aluminium to be easily distorted and placed into its desired shape.

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The reason for the popularity of the hot working process over the cold working one can be fully realized when you compare aluminium extrusion to squeezing toothpaste out of its tube. It is much easier to extrude the metal when it is malleable, meaning that it must have been heated to a certain temperature.

Finally, the aluminium will pass through an extrusion and drawing process that runs almost parallel to each other. This is the final step in the whole extrusion process and is the step that gives the metal its entire shape. Deep drawing, for example, is used give the metal a cup, conical tapered, cylinder and seamless tube shape. For less curved shapes, Aluminium Single Doors Prices the drawing process is skipped.

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Once you are satisfied with the processes and methods utilized by a potential manufacturer of aluminium extrusions, you can begin submitting your orders with them. If, after your first delivery, you are still satisfied with the manufacturer based on the promptness of the order being filled and the quality of the aluminium that you receive, you can continue the relationship.

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Aluminum is a non-ferrous metal (which means it will not draw a magnet) that is lightweight. There are several different grades of scrap aluminum, and all of them vary in price. At most scrapyards, aluminum is broken down into the following grades:

Cast Aluminum

Radiators (clean and contaminated)

Extrusions (clean and contaminated)

Wheels (Clean and Chrome Plated)

Siding

Aluminum/Copper Radiators (clean and contaminated)

Old Sheet

Cast aluminum is very brittle and when broken, the inside will appear very grainy. A majority of the cast aluminum that comes across our scale is from auto parts. Transmission housings, engine cylinder heads, and electronic covers are all examples of cast aluminum auto parts. Other miscellaneous items that are made of cast aluminum include BBQ covers, some hot plates and skillets, and some light housings.

Aluminum radiators can be brought to our yard in two forms, contaminated or clean. A clean aluminum radiator must have all tanks, hoses, and steel and plastic removed. The plastic tanks on each end of the radiator will typically contain steel, sometimes however they will contain a tube made of aluminum or brass.

Extrusion is the process of pushing material through a die to give it a particular shape, very much like a Play-Doh spaghetti machine. The most common form of aluminum extrusion we see is window frames, but it is used very often in other framing systems and structural applications. Extrusions are broken down into contaminated and clean grades, with clean extrusion containing no steel, plastic, rubber, or insulation.

Aluminum Wheels come in two varieties, aluminum and chrome plated aluminum. Chrome plated wheels are worth a little less than pure aluminum due to the chrome contamination. Wheels with plastic face covers are also considered chrome plated due to the contamination of plastic and glue. Our listed wheel price assumes wheel weights, valve stems, and center caps are still attached. If these have been removed from your wheels discuss it with our scale operator and he may be able to increase your price.

Aluminum siding also includes gutters, downspouts, and other flat stock aluminum items. To receive the aluminum siding price, the material must not contain steel, Styrofoam, tar, insulation or any other contamination.

Aluminum/copper radiators are found in air conditioning units. They are copper tubes surrounded by aluminum fins. A clean aluminum/copper radiator will contain no steel flanges. If the steel flanges are cut off of a dirty aluminum/copper radiator, the rest of the radiator can be sold as clean and the flanges can be sold as aluminum breakage if they still contain some aluminum and copper.

Old sheet is the lowest grade of scrap aluminum and just about everything that has not been mentioned so far falls into this category. Some common aluminum sheet items include pots and pans, pop cans, lawn chairs, and screens. Siding containing excessive Styrofoam or tar will also be bought as aluminum sheet.

Understanding The Processes Used In Aluminum Extrusion

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Metal fabrication equipment is used in important facets of the manufacturing industry. It serves the structural steel industry very well as it helps in other metal fabricating industries. Producers of this equipment have clients ranging from small and medium size enterprises to iron and fabricating shops and large construction companies.

The most common types of metal fabrication equipment include hydraulic press brakes, pinch rolls, plate shears, bending machines, tube benders and plate rolls. All these machines will help the entire workload easier. Look into the features of these types of equipment.

Hydraulic press brakes

Hydraulic press brakes are created to deliver the kind of ease and comfort an operator is looking for in the product. They are equipped with a ram system to provide maximum efficiency on operator control. Down stroking ram systems are favored over up stroking systems because they lessen operator fatigue. The system with a thick ram makes it easier to move in between extra heavy frames. Alongside with this component, a steel torsion is also utilized. At times, the hydraulic press brake contains limit switches and overload protection systems. Speeds of the press brakes are adjustable and controllable as well.

Hydraulic shears

This is yet another type of metal fabrication equipment used in order to make the job of individuals easier. Looking for those with foot pedals and emergency stops is highly favorable for the company. Programmable axes may help control blade gaps, stroke length, back gauge and shearing times. At times, the shears are also commendable for its capacity to transfer balls and load metal sheets. It also possesses a full protection guard system. Shears are used in order to provide smooth and quiet operation while cutting or manufacturing metal parts.

Plate bending machines

Plate bending machines vary according to specifications of the particular industry making use of this industrial product. There are goods that are best suited for small to medium production requirement for pipes, angles, flats and tubes. Ornamental and job shops will surely favor this type of bending machine. There are plate bending machines that are versatile enough with hydraulic forming features. This is commendable in industries were pipe, tube and aluminum extrusion bending is required.

There are other types of metal fabrication equipment sold by a lot of manufacturers. At times, this equipment may be available from second hand machine stores. What matters is that the machine will work for the particular manufacturing process it has to serve.

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